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How To Keep Aluminum Pontoons From Corroding: Prevention, Maintenance, And Repair Tips

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Corrosion on aluminum pontoons is a significant issue that can damage your equipment. It leads to costly repairs, shorter lifespan, and unhappy customers in the boating industry. 

Preventing corrosion is crucial for reducing downtime and keeping pontoons in top condition. 

In this post, we'll discuss the causes of corrosion, effective prevention methods, and essential maintenance tips to ensure long-lasting pontoons.


Aluminum Pontoon


Common Causes of Aluminum Pontoon Corrosion

What causes aluminum pontoons to corrode in commercial and recreational settings?

Aluminum pontoons are prone to corrosion due to several environmental and operational factors. The most common cause is galvanic corrosion, which occurs when aluminum comes into contact with dissimilar metals, such as steel or copper. This sets up an electrical reaction that accelerates the breakdown of aluminum. Other causes include stray currents from electrical systems, especially in marinas, which can travel through the water and cause corrosion. Chemicals like sulphates and weed control agents can also contribute to corrosion when they come into contact with aluminum pontoons. Saltwater exposure is another major factor that accelerates corrosion, especially in coastal regions where pontoons are frequently docked.

How does poor maintenance lead to corrosion in fleets?

Inadequate maintenance can significantly speed up the corrosion process. Without regular cleaning and protective coatings, aluminum pontoons are left vulnerable to corrosion-causing elements. If pontoons aren’t properly stored, especially in wet or salty conditions, the corrosive effects of saltwater and chemicals can set in much faster.
Neglecting to inspect for early signs of corrosion, such as pitting or discoloration, also allows the problem to grow unnoticed, leading to more expensive repairs down the line.

 

How to Prevent Corrosion on Aluminum Pontoons

What are the best corrosion prevention methods?

One of the best ways to prevent corrosion is to apply copper-free antifouling paint. Copper-based paints can cause galvanic corrosion, but copper-free alternatives are safer for aluminum pontoons. This antifouling paint helps prevent marine organisms from attaching, which can cause further damage.

How to properly clean aluminum pontoons to prevent corrosion?

Regular cleaning of the float is essential to prevent corrosion. Start by removing surface dirt and salt with fresh water. Next, use a non-abrasive cleaner to avoid scratching the surface. For a deeper clean, there are products that can remove stainsoxides, and minor corrosion. It is important to dry the float with a microfiber cloth and prevent water spots.

Is there a specific maintenance routine for aluminum pontoons?

Yes, a regular maintenance routine is vital. Ensure pontoons are cleaned after every use, particularly if they’re exposed to saltwater or chemicals. Regular inspectionsshould check for early signs of corrosion or pitting. Consider reapplying protective coatings at least once a year. The more proactive the maintenance, the longer the pontoons will last.


What are the common mistakes to avoid when protecting aluminum pontoons from corrosion?

What mistakes should be avoided when cleaning and protecting pontoons?

Avoid using abrasive cleaners that scratch the surface, as these can create microscopic pits where corrosion can begin. Additionally, never use copper-based antifouling paints on aluminum pontoons. They will react with the aluminum, causing corrosion to accelerate rather than prevent it.

When is it necessary to call a professional for aluminum pontoon corrosion repair?

If the corrosion is extensive or you are unsure of how to proceed, it's best to call a professional repair service. Signs you need professional help include deep pitting or significant damage that cannot be removed with DIY methods. Professional services can ensure proper repairs and prevent further issues.


Additional Tips for Maintaining Aluminum Pontoons

How to ensure your fleet of pontoons stays in top condition year-round?

To keep your pontoons in peak condition year-round, proper storage is key. During the off-season, store pontoons in a dry, sheltered area to avoid prolonged exposure to water and chemicals. Additionally, ensure drainage is properly managed to avoid water accumulation in and around the pontoons, which could contribute to corrosion.

How to enhance the appearance and durability of aluminum pontoons?

Maintaining a shiny, polished surface not only improves the appearance of your pontoons but also reduces the buildup of pollutants, which can lead to corrosion. Use a buffing compound to restore the original finish. Regular polishing will ensure a smooth, shiny surface that is less prone to corrosion.


Conclusion

To keep aluminum pontoons from corroding, it's essential to understand the common causes, such as galvanic corrosion, stray currents, chemical exposure, and saltwater. Poor maintenance, like improper storage and lack of cleaning, can accelerate corrosion.


If you would like to learn how to prevent corrosion on your aluminum pontoons, contact us. At horizon marina, we know that corrosion is one of the biggest challenges aluminum pontoons face in the marine environment. With years of industry expertise, we offer top-quality aluminum pontoons and dock equipment that are designed to withstand harsh conditions.


To prevent corrosion, pontoons must be regularly cleaned with fresh water, using non-abrasive cleaners, and painted with a copper-free antifouling paint. This not only protects the surface, but also prevents marine life from causing further damage.

In addition, our experienced team at Horizon Marina offer a comprehensive technical consultancy service to help you effectively maintain and protect your pontoons.


Looking for expert advice? Contact Horizon Marina today for a customized solution to keep your product looking its best for years to come.

HORIZON


FAQ

Q: What causes aluminum pontoons to corrode?

A: Aluminum pontoons corrode due to galvanic corrosion, stray currents, chemical exposure, and saltwater exposure, especially in coastal environments.

Q: How can poor maintenance contribute to corrosion in pontoons?

A: Poor maintenance, like inadequate cleaning and improper storage, accelerates corrosion by leaving pontoons vulnerable to saltwater, chemicals, and physical damage.

Q: Do I need a regular maintenance routine for aluminum pontoons?

A: Yes, regular cleaning, inspection, and re-coating are essential to prolong the life of pontoons and prevent corrosion.

Q: What mistakes should be avoided when protecting pontoons from corrosion?

A: Avoid using abrasive cleaners or copper-based antifouling paints, as they can damage aluminum and worsen corrosion.

Q: When should I call a professional for corrosion repairs?

A: Call a professional if corrosion is extensive, or if DIY methods can’t fully restore the pontoon’s condition.

Q: How can I ensure my pontoons stay in top condition year-round?

A: Store pontoons in a dry, sheltered area, and use corrosion-prevention products to protect against saltwater and chemicals.

Q: How do I enhance the appearance and durability of aluminum pontoons?

A: Regularly buff and polish pontoons to maintain a shiny, smooth finish that prevents fouling and corrosion.


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