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High-Quality Frost-Resistant Concrete Floating Fuel Dock

Our Concrete Pontoons are engineered for high-performance marine applications, providing a stable, durable, and long-lasting floating foundation for docks, piers, and waterfront structures. Manufactured through a reinforced concrete casting process and paired with a polystyrene foam core, each pontoon delivers industry-leading buoyancy, structural strength, and resistance to harsh marine conditions.

Designed for commercial marinas, fuel docks, and floating buildings, this pontoon system ensures reliable performance with minimal maintenance, even under demanding weather and tidal forces.

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Product Overview


Horizon’s marine floating solutions set a new standard for reliability and performance, encompassing Aluminium Pontoons, Concrete Pontoons, Breakwater & Wave Attenuators, Floating Platforms, and Service Pedestals—all engineered to excel in diverse marine environments. Our products blend premium materials and innovative design to deliver unrivaled durability, stability, and adaptability, catering to commercial, industrial, and recreational marine needs.


Aluminium Pontoons feature a marine grade 6061 T6 aluminum alloy frame and chassis, precision-crafted with MIG welding for maximum structural integrity. Paired with High Density Polyethylene (HDPE) floats filled with 15kg/m³ EPS foam, they boast a water absorption rate of less than 5%—alongside superior UV-resistant and seawater-resistant properties. Flexible connections between pontoons effectively reduce wind and wave impact, while rubber fenders absorb vessel collision force for enhanced protection.


Concrete Pontoons are prefabricated via reinforced concrete casting, offering a design load of 2.5-5 KN/m² and a freeboard of 30-80±5cm. Their unique structure combines a high-buoyancy polystyrene foam core with a heavy, durable outer layer—delivering unmatched stability and proven resilience in harsh conditions. Built to be corrosion-resistant and frost-resistant, they require minimal maintenance and boast an extended service life, with modular design enabling easy assembly and integration.


Floating Platforms mirror the aluminium pontoons’ premium build, using marine grade 6061 T6 aluminum alloy with an anodized surface and reinforced structure. All fasteners are crafted from AISI 316 stainless steel to prevent electrolytic action, with WPC and preserved decking options for customization. Breakwater & Wave Attenuators leverage concrete pontoons’ inherent high stability and buoyancy, making them virtually unsinkable and ideal for wave reduction in transient moorage and fuel docks. Completing the lineup, Service Pedestals provide reliable water and electricity supply for yachts, equipped with industry-leading features for safety and convenience.


High-Quality Frost-Resistant Concrete Floating Fuel Dock


Product Specifications


Specification Value
Concrete Structure Reinforced prefabricated concrete
Design Load 2.5–5 kN/m²
Freeboard Height 30–80 ± 5 cm
Core Material High-buoyancy polystyrene foam
Weather Performance Frost-resistant, corrosion-resistant
Embedded Utilities Pre-installed conduits for water & electricity
Inspection Features Integrated inspection chambers


Scenario-Based Solutions


Commercial Marinas & Piers

For bustling commercial marinas and heavy-duty piers, our modular pontoons (aluminium or concrete) offer scalable, robust foundations. Concrete pontoons support high loads for crowd traffic, equipment storage, and marina amenities, while aluminium variants provide lightweight durability for flexible configurations. Pre-embedded conduits in concrete pontoons simplify water and electricity integration, ensuring seamless marina operations—all while rubber fenders and shock-absorbing connections protect vessels and structures.


Floating Residential & Commercial Spaces

Floating Platforms serve as the perfect base for floating bars, houses, or offices, with customizable dimensions (width 6~10 meters, height 2 meters+, length 20 meters+) to fit project requirements. The marine grade 6061 T6 aluminum structure and closed-cell EPS foam ensure long-term performance, while the eco-friendly design of concrete-based solutions attracts marine life and promotes water flow—aligning with sustainable development goals.


Wave Protection & Moorage

Breakwater & Wave Attenuators are engineered to tackle site-specific wave conditions, using all-concrete construction to deliver exceptional buoyancy and stability. Virtually unsinkable, they provide reliable wave attenuation for transient moorage, fuel docks, and other revenue-generating marine facilities—protecting vessels and infrastructure from harsh wave impact.


Marina Service Support

Service Pedestals complement our floating systems, offering 2-socket or 4-socket configurations to supply water and electricity for 2-4 yachts. Equipped with IP67-rated sockets, electric meters, MCB, RCD, photo-cell controlled LED lighting, and brass water taps, they ensure safe, convenient, and efficient marina service—with customizable power interfaces (250A or 400A) to meet unique project demands.


Material Specifications


Pontoon & Platform Core Materials

Aluminium Pontoons/Floating Platforms: Marine grade 6061 T6 aluminum alloy (frame/chassis), MIG welding, HDPE floats with 15kg/m³ EPS foam, AISI 316 stainless steel fasteners, WPC/preserved decking options.

Concrete Pontoons/Breakwaters: Reinforced prefabricated concrete, high-buoyancy polystyrene foam core, pre-embedded water/electricity conduits, integrated inspection chambers, C50 concrete with steel (compressive strength ≥4,000 psi).


Service Pedestal Materials

Exterior: Aluminium Alloy Case (1100x450x285mm, surface-painted)

Key Components: IP67-rated sockets (16A/32A/63A/125A), RCD with MCB, 20A/40A/125A/250A power meters, guideway water meters, brass 1/2 water taps, 30w photo-cell controlled LED lighting.


Craft Advantages


Precision Engineering & Manufacturing

Our products undergo rigorous manufacturing processes: aluminium components feature professional MIG welding for strong, uniform joints, while concrete pontoons are prefabricated in controlled environments to ensure consistent quality and structural integrity. Closed-cell EPS foam filling in HDPE floats prevents water absorption, enhancing buoyancy and longevity.


Enhanced Protection & Stability

Flexible connections between pontoons minimize wind and wave impact, while rubber fenders on aluminium pontoons absorb collision force. Concrete pontoons’ heavy structure and foam core combination delivers exceptional stability in rough seas and harsh weather, while AISI 316 stainless steel fasteners and anodized aluminum surfaces resist corrosion and electrolytic action.


Low Maintenance & Longevity

All materials are selected for durability: marine grade 6061 T6 aluminum, corrosion-resistant concrete, and AISI 316 stainless steel ensure minimal upkeep. Routine inspections of utilities and connectors are sufficient to maintain optimal performance, eliminating the need for frequent replacements and reducing long-term costs.


Customization & One-Stop Service


Tailored Specifications

We understand every marine project is unique, offering comprehensive customization options:

Dimensions: Floating platforms and pontoons support custom width (6~10m), height (2m+), and length (20m+).

Deck Finishes: WPC or preserved decking for aluminium pontoons and floating platforms.

Load Capacity: Concrete pontoons adapt to 2.5-5 KN/m² design loads based on project needs.

Service Interfaces: Service pedestals offer customizable power interfaces (250A/400A) and socket configurations.

Wave Attenuators: Engineered to match the unique wave conditions of each installation site.


Comprehensive One-Stop Support

Horizon provides end-to-end service to streamline your project: from expert consultation on product selection and design, to detailed installation guidance and post-sale maintenance support. Our team works closely with you to understand your needs, ensuring seamless integration of our floating solutions into your marine infrastructure—delivering reliability, performance, and value that lasts.


Horizon Marina specialized in manufacturer aluminum pontoons and marina equipment . With years of marina industry experience and technical foundation ,Focus on main pier components one-stop service
 
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Mob: +86-137 2377 2019
         +86-135 2871 9168
E-mail: info@horizon-marina.com
Skype: austincao689

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